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Biopropane (also known as bio-LPG or renewable propane) is a clean-burning, renewable fuel which is a ‘drop-in’ replacement for autogas and liquefied petroleum gas (LPG) in all applications. It is molecularly identical to propane (C3H8) produced from petroleum refining.

Biopropane undergoes combustion reactions in a similar fashion to other alkanes. In the presence of excess oxygen, biopropane burns to form water and carbon dioxide. Biopropane combustion is much cleaner than gasoline combustion, though not as clean as natural gas combustion.

Several biological and chemical process pathways are being explored to produce biopropane on a commercial scale.

Researchers at MIT announced in 2007 that they had developed a process for the production of biopropane from corn or sugarcane which employed supercritical fluids. A start-up company called C3 BioEnergy was formed to commercialize the process. The C3 BioEnergy process has not been deployed commercially.

The pursuit of a methane-to-propane conversion pathway by Alkcon Corporation was highlighted in an article by Northern Nevada Business Weekly in June 2014.  After they filed a provisional patent earlier that year, their novel ‘gas-plasma methane-to-propane conversion system‘ was further disclosed in 2015.

A team of scientists at Imperial College London announced in 2014 that they had modified Escherichia coli bacteria to produce renewable propane. However, the amounts were one thousand times less than what would be needed for commercial applications. Dr Patrik Jones, from the Department of Life Sciences suggested that a commercially viable biological pathway might be achieved in five to ten years.

In October 2014, Neste announced their intention to produce biopropane at their renewable diesel plant in Rotterdam by the end of 2016. Propane gas would be separated from the NExBTL process sidestream waste gases. After several delays, biopropane production finally begin in March 2018. The biopropane produced by Neste is being distributed via SHV Energy in Europe.

Biochemists from the University of Manchester published research in April 2015 describing improved synthetic pathways for the biosynthesis of propane gas. Their research utilized CoA intermediates that are derived from clostridial-like fermentative butanol pathways. This provided a significant improvement over the earlier results obtained via the FAS pathway at the Imperial College London in 2014.

In 2019, the U.S. Department of Energy (DOE) Office of Scientific and Technical Information (OSTI) published an abstract entitled ‘Low cost modular plasma system for reforming of natural gas‘. It was reported that “a commercializable 1kW plasma system including reactors, a plasma pulse generator and a gas supply module” for the reforming of natural gas (NG) into higher hydrocarbons was developed by Rivis, Inc. in North Carolina under a DOE SBIR Phase II grant.

At the WLPGA Global Technology Conference later in 2019, PlasMerica LLC announced that they were also developing a gas plasma methane-to-propane conversion process.